Provide solutions for engineering machinery manufacturing processes such as medium and thick plate robot welding, handling and flexible production information management systems.

Concrete Pumping Products One-time Butt Welding Of The Chassis

Capacity and cycle time requirements: Equipment load factor K=0.9; Process capability index Cpk ≥ 1.33, Machine capability index Cmk ≥ 1.67.

Production cycle time: 37 min/unit; Production line coverage: Chassis ranging from 32 meters to 67 meters, with additional capacity for partial fabricators and fire rescue chassis; Steel plate materials: Q690, Q890; Threaded joints, flange plates, and hinged bases: 20#, Q345.

Technical Specification of Medium and Heavy Plate Welding Robot System；Arc welding robot: CLOOS QRC400 + QINEO PULSE 600PRO;Single-axis positioner (external axis): Load capacity 10,000 kg;Centering device for fixtures: Compatible with various product specifications;CLOOS Deep Penetration Welding technology: Enables automated root welding and meets no-back-gouging technical requirements.

Technical Highlights

CLOOS Laser tracking technology description. The replacement of manual welding by robotic welding is becoming increasingly common. Reasons for this shift include not only higher efficiency and better quality, but also easier management, which is another factor companies consider. However, standard robotic welding systems require high precision in both product dimensions and fixture alignment. For products with lower accuracy, robotic welding alone cannot meet practical factory demands, necessitating the addition of seam tracking systems. CLOOS robotic welding systems offer two types of seam tracking: arc tracking and laser tracking. Arc tracking is typically used for thick materials, often with weaving applications, such as in excavator boom arms or crane welding. This method calculates the approximate seam position by contacting the workpiece edge with the welding wire, followed by weaving to complete the weld. For thin materials under 2mm, laser seam tracking is generally employed. Laser tracking uses a camera at the front to monitor a laser scan, collecting seam data and transmitting it to the CLOOS robot. During welding, the CLOOS robot automatically adjusts its path based on this data to complete the weld.